Jack Arch Calculator
Direct Answer: A 36-inch span flat brick jack arch with a 12-inch depth and 4-inch skewback requires 12 tapered brick wedges set at a 9.46-degree keystone taper angle, creating 300 lbs of outward thrust supported on temporary shoring.
Calculate keystone taper angles, voussoir wedge counts, outward horizontal skewback thrust, required upward camber, and temporary centering shoring for structural flat brick masonry jack arches.
Confirm product yields, unit core volumes, supplier pack sizes and local prices before ordering. Reinforcement quantities are material allowances; laps, hooks, embedment and engineered design are excluded.
Flat Brick Jack Arch & Skewback Takeoff
Structural Masonry Opening Schedule • BIA Technical Notes 31A Design Standard
CinderCalc Engineering Report
Date: 10/30/2026
Arch Geometry Inputs
Clear Opening Span: 36" (3.00 ft)
Arch Depth / Height: 12" (1.00 ft)
Skewback Slope Overhang: 4"
Calculated Masonry Results
Keystone Taper Angle: 18.4°
Required Brick Wedges: 16 units
Centering Deck Area: 3 sq ft
Outward Horizontal Thrust: 2,400 lbs
Construction & Shoring Notes
- Upward Camber: Set wood falsework centering with ~3/8" (0.38") upward crown at midspan.
- Abutment Pier Width: Minimum 24" of solid masonry jamb required on each side to resist outward skewback thrust.
- Centering Removal: Do not strike falsework before 7 days (Type S mortar) or 10-14 days (Type N mortar) after installation.
- Mortar Joints: Radiating bed joints between voussoirs must align with common focal origin point below the opening center.
Standard Brick Jack Arch Geometry & Skewback Schedules
In accordance with Brick Industry Association (BIA) Technical Notes 31A, flat jack arches convert vertical dead and live loads into horizontal compression thrust. The table below details recommended skewbacks, taper angles, voussoir counts, and centering camber across common opening widths.
| Clear Span | Arch Depth | Skewback Overhang | Keystone Taper Angle | Wedge Bricks | Skewback Thrust | Centering Camber |
|---|---|---|---|---|---|---|
| 32 in (2'-8") | 12 in (nominal 4 courses) | 4.0 in (1:3 slope) | 18.4° (~9.2°/side) | 15 tapered voussoirs | 2,133 lbs | 5/16 in upward crown |
| 36 in (3'-0") | 12 in (nominal 4 courses) | 4.0 in (1:3 slope) | 18.4° (~9.2°/side) | 16 tapered voussoirs | 2,400 lbs | 3/8 in upward crown |
| 42 in (3'-6") | 12 in (nominal 4 courses) | 4.0 in (1:3 slope) | 18.4° (~9.2°/side) | 19 tapered voussoirs | 2,800 lbs | 7/16 in upward crown |
| 48 in (4'-0") | 16 in (nominal 5-6 courses) | 4.0 in (1:4 slope) | 14.0° (~7.0°/side) | 21 tapered voussoirs | 2,400 lbs | 1/2 in upward crown |
| 60 in (5'-0") | 16 in (nominal 5-6 courses) | 5.0 in (1:3.2 slope) | 17.4° (~8.7°/side) | 26 tapered voussoirs | 3,000 lbs | 5/8 in upward crown |
Note: Thrust approximations assume an illustrative 800 plf uniform tributary masonry dead and live load. Actual thrust varies with wall height above opening, floor/roof bearing loads, and arch rise-to-span geometry under TMS 402/602 and BIA Technical Notes 31A.
1. Structural Mechanics of Flat Jack Arches (BIA Notes 31A)
A brick jack arch (also termed a flat arch) is an ingenious classical masonry structure designed to span wall openings with a completely horizontal bottom soffit (intrados) and flat top surface (extrados). Unlike reinforced concrete lintels or steel angle irons, which carry vertical gravity loads through tensile flexural bending, an unreinforced masonry jack arch resists loads strictly through pure compressive arch action.
The structural system relies on radiating wedge-shaped brick units (termed voussoirs) oriented on angled mortar bed joints that project downward to a common imaginary focal point below the center of the opening. When vertical gravity loads bear on the top of the arch, the tapered geometry wedges the bricks tightly together, driving internal compressive stresses outward into the inclined skewbacks at the jambs.
The central symmetrical voussoir that locks the arch assembly under compression. Its double-angled sides set the radiating geometry for all adjacent voussoirs down to the skewback.
The tapered brick units that flank the keystone on both sides. In gauge work, bricks are individually cut or ground to a taper; in standard field work, wedge-shaped mortar joints accommodate the angle.
The inclined bearing surface cut into the flanking jamb masonry at the springing line. The skewback angle establishes the thrust line and redirects vertical gravity load into outward lateral thrust.
2. Skewback Cutting Geometry & Keystone Taper Angle
The skewback is the angled masonry surface at each jamb upon which the arch rests. In BIA Technical Notes 31A, the skewback angle is defined by the horizontal setback distance (slope) relative to the vertical depth of the arch. Proper skewback geometry is vital: if the skewback is cut too steep (near vertical), the voussoirs may slip downward under load; if cut too shallow, excessive outward horizontal thrust can rupture the flanking jamb piers.
BIA 31A Skewback Angle & Taper Mathematical Formulas:
θ = arctan(Skewback Slope / Arch Depth)
Angle of skewback face relative to vertical jamb face.N = ceil((Span + 2 × Slope) / 2.75")
Total voussoirs required along extrados chord at 2-3/4" module.Standard Recommendation: For typical 12-inch arch depths (nominal 4-5 brick courses), BIA 31A recommends a skewback slope of 1 inch per 3 inches of arch depth (4 inches total overhang). This yields an optimal skewback inclination angle of arctan(4 / 12) = 18.4°, balancing mechanical wedge locking with manageable lateral thrust.
3. Upward Camber & Temporary Timber Centering Shoring
A flat jack arch must never be laid out on a perfectly horizontal formwork surface. Two critical mechanical and perceptual realities demand an intentional upward crown (camber):
Camber Rule of Thumb: 1/8 Inch Per Foot of Clear Opening Span
BIA Technical Notes 31A mandates an upward camber of 1/8 inch (0.125") for every 1 foot of clear span. For a 36-inch (3-foot) window opening, the timber falsework centering must be cut with a smooth parabolic or curved crown peaking at 3/8 inch (0.375") above the springing line at midspan. For a 48-inch door opening, the center crown is 1/2 inch (0.50").
Never knock out or shock timber centering props. Centering must be supported on paired hardwood easing wedges or screw jacks and left in place until the mortar attains at least 70% of design compressive strength:
- ASTM C270 Type S Mortar: Maintain shoring minimum 7 full days under normal temperatures (>50°F / 10°C).
- ASTM C270 Type N Mortar: Maintain shoring minimum 10 to 14 full days before easing wedges.
- Striking Procedure: Gently drive back easing wedges symmetrically from center outward to let voussoirs engage in gradual compression without impact cracking.
4. Outward Horizontal Skewback Thrust & Jamb Abutment Width
Because a jack arch has essentially zero vertical rise compared to a segmental or semicircular arch, the outward horizontal thrust developed at the skewbacks is substantially higher. Gravity forces bearing downward on the flat voussoirs are redirected almost entirely horizontally into the flanking jambs.
Thrust (lbs) ≈ (W × Span) / Depth
Where W = total uniform tributary load (plf), Span = clear opening width (ft), and Depth = arch height (ft).
For a 36-inch (3-foot) span carrying an illustrative 800 plf uniform tributary load with a 12-inch (1-foot) arch depth, the outward skewback thrust is approximately (800 × 3) / 1 = 2,400 lbs. If the opening carries only light veneer self-weight, thrust typically ranges from 300 to 800 lbs.
To prevent the outward thrust from spreading the jambs or causing diagonal stair-step shear cracking, flanking masonry piers should measure at least 24 to 36 inches of solid masonry on each side of the opening, or be backed by continuous reinforced bond beam CMU with structural tie rods.
5. Worked Engineering Example: 36-Inch Standard Entry Jack Arch
Walk through a complete takeoff calculation for a standard residential exterior entrance rough opening under BIA Technical Notes 31A standards.
Step 1: Calculate Skewback Inclination & Keystone Taper Angle
θ = arctan(Slope / Depth) = arctan(4 / 12) = arctan(0.3333) = 18.43°
The skewback cut angles back 18.4° from vertical (71.6° from horizontal bed). The central keystone tapers at approximately 9.2° per side to match the radiating focus.
Step 2: Determine Required Brick Wedges (Voussoirs)
Total Top Extrados Width = Span + (2 × Slope) = 36" + (2 × 4") = 44.0 inches
Wedges Count = ceil(44.0 / 2.75") = ceil(16.0) = 16 tapered brick voussoirs
The assembly requires 1 central symmetrical keystone and 15 flanking tapered voussoir units (7 on one side, 8 on the other, or 17 units total for symmetrical odd-count layout).
Step 3: Calculate Temporary Centering Deck Area
Centering Area = (Span in Feet) × (Depth in Feet) = (36 / 12) × (12 / 12) = 3.0 × 1.0 = 3.0 sq ft
Construct temporary timber soffit formwork deck covering at least 3.0 sq ft of soffit and face shoring.
Step 4: Compute Upward Camber Recommendation
Camber Crown = Span (ft) × (1/8 inch / ft) = 3.0 × 0.125" = 0.375" (3/8 inch)
Form the timber centering with a smooth 3/8-inch upward crown at center to counteract post-striking deflection and visual sag.
Step 5: Compute Outward Skewback Thrust Demand
Horizontal Thrust = (800 plf × 3 ft) / 1 ft = 2,400 lbs lateral thrust at each skewback
Ensure adjacent solid masonry jambs provide at least 24 inches of continuous pier width to safely anchor the 2,400 lbs thrust.
Material estimates depend on the selected dimensions, product yields, and waste allowance.
Brick Jack Arch & Flat Lintel FAQ
Authoritative structural engineering answers on flat brick arch geometry, skewback taper cuts, outward thrust, and centering camber.
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